Cell Guardian
AI sensing for robot and welding cells that removes machine permission while a person is inside the protected work zone.
The risk
The moment the existing system cannot see.
A person steps into a robot cell to load, unload, or clear a fault. The robot does not know. Plane-based protection can leave gaps around complex access paths, while smoke, spatter, dust, and shifting work patterns make ordinary monitoring unreliable.
What it does
Behavior before hardware.
Detects a person inside the protected cell and removes machine permission
Holds the stop until the zone is verifiably clear and, where required, an operator completes a physical reset
Handles multi-person entry so the cell remains locked until everyone is out
Distinguishes people from robot motion, posters, and mannequins
Supports zone-based operation where people load one side while the robot works the other
Records detections, resets, and authorized overrides
What a deployment includes
Configured around the plant.
Final sensing coverage, control interfaces, fault response, and acceptance criteria follow the plant risk assessment and equipment controls review.
- AI vision modules configured for the protected zone
- Proprietary Eagle AI controller
- Actuation and alert hardware selected for the application
- Installation, calibration, and control-interface integration
- Operator training and documentation
- 12-month warranty with SLA options
Deployment proof
Deployed across four robotic welding cells, with person detection, automatic machine stop, live monitoring, and event recording.
View deploymentsFor your facility
Request a site assessment.
Show us the process, access paths, controls, and hazard. We’ll scope the right first deployment.
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